Why Use Thermocouples to Measure Concrete Temperature?

Monitoring the concrete temperature can give useful insight about the concrete curing. By using it, you can reduce problems such as the  overheating of concrete (often seen in large concrete structures, also called mass concrete) or avoid having large temperature gradients, which might lead to cracks in the finished concrete structure. These cracks break the concrete surface and serve as channels for chlorides and other fluids to get to the reinforcing steel (rebar) and damage it.

Installation

The other benefit of monitoring the concrete temperature is to follow the curing process/maturity of the concrete. If you have made a calibration for your concrete mix, you will be able to use the maturity method to estimate the concrete strength accurately.

So in other words too high temperatures can cause:

To be able to control the heating in the concrete, you need to measure and monitor the process. This can be done by using thermocouples – an inexpensive solution and widely available.
A thermocouple is simply attached to the rebar/reinforcement before pouring the concrete and then connected to a data logger or a wireless sensor like the Orbit K.

In larger structures, you will often measure at several depths at each point to make sure the temperature gradient across the concrete does not exceed the safety limit.

thermocouple

Benefits of using thermocouples for concrete monitoring:

For monitoring the early age strength in concrete you might monitor the temperature with 10 minutes intervals because of the high-temperature changes/variations over a short period of time. While concrete cures over 7-10 days you might only need data every hour.

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